Tumble Shot Blasting Machine
Rubber Belt Tumble Shot Blasting Machines: Perfect Surface Treatment for Delicate Parts
Developed with Strong Makine‘s innovative engineering approach, Tumble Shot Blasting Machines offer the most ideal and economical solution for the surface preparation processes of small and medium-sized metal parts in bulk. They are specially designed for the surface cleaning, rust removal, and deburring of delicate materials such as bolts, nuts, screws, washers, small cast parts, and pressed metal products.
The most distinguishing feature of these machines is the durable and flexible rubber belt tumblast system, which prevents parts from damaging each other or the machine during the process. The continuous and gentle tumbling motion of the belt ensures that every part inside is homogeneously exposed to the abrasives propelled by high-performance turbines. As a result, a consistent, high-quality cleaning is achieved on every surface, leaving no blind spots.
Strong Makine Tumble Shot Blasting Machines minimize abrasive consumption thanks to their fully automatic abrasive feeding and recycling system. They significantly reduce your operational costs with low energy consumption, easy maintenance, and a long-lasting structure. They are an indispensable investment for the foundry, automotive OEM, fastener, and metalworking industries seeking to increase production efficiency while saving on labor costs. If you are looking for a surface treatment solution for your delicate parts that is both safe and efficient, meet Strong Makine quality.
HaThe Optimal Solution for Delicate and Mass Production: Tumble Shot Blasting Machines
On mass production lines, standardizing the surface quality of small and medium-sized metal parts can be a challenging process in terms of both time and cost. Traditional methods fall short, especially when processing thousands of parts in bulk or those with delicate geometries. This is where Strong Makine’s Tumble Shot Blasting Machines stand out as a modern solution that combines industrial efficiency and quality. These machines optimize your production processes by enabling parts to be sandblasted in bulk—quickly, homogeneously, and without damaging each other.
Operating Principle and Technological Excellence
The basic operating principle of Tumble Shot Blasting Machines is quite simple yet extremely effective. At the heart of the machine is a belt (tumblast) made of special, perforated, high-abrasion-resistant rubber. The parts to be processed are loaded into this belt in bulk. As the belt rotates slowly and continuously, it gently tumbles the parts inside. Simultaneously, one or more strategically positioned high-performance turbines propel abrasives, such as steel shot, onto the parts at high velocity. The perforated structure of the belt allows the abrasive to easily filter down to the machine’s lower hopper after hitting the parts. From there, the abrasive is collected by the elevator system, cleaned (separator), and sent back to the turbines for reuse. This closed-loop system both minimizes abrasive consumption and ensures continuous, efficient operation.
Key features that differentiate Strong Makine from its competitors:
- Part Safety: The flexible rubber belt prevents damage to deformation-prone parts, such as screw threads, thin edges, or delicate surfaces.
- Homogeneous Cleaning: The continuous tumbling motion of the belt guarantees that every surface of the parts is exposed to the abrasive for an equal amount of time, delivering consistent surface quality.
- Efficient Automation: Thanks to the fully automatic operating principle, a single operator can complete the processing of thousands of parts in a short time, simply by loading and unloading.
- Low Operating Cost: Energy-efficient motors, a durable structure, and minimal maintenance requirements reduce the total cost of ownership.
- Compact Design: These machines, which generally require a small footprint, can be easily positioned in your workshop or factory.
Wide Application Areas
Tumble Shot Blasting Machines find a place in almost every sector where small and medium-sized parts are mass-produced:
- Fasteners: Rust and scale removal and pre-coating preparation for products like bolts, nuts, screws, and washers.
- Foundry Industry: Removal of sand residues and burrs from the surface of small-sized iron, steel, or aluminum cast parts.
- Automotive OEM Industry: Surface treatment for mass-produced parts such as brake pads, small brackets, springs, and similar items.
- Heat Treatment: Removal of the oxide layer (scale) formed after heat treatment.
- Pressing and Forging Industry: Surface profiling of small pressed or forged metal parts.
If you want to increase the surface quality of high-volume, small, and delicate parts in your production, speed up your processes, and reduce your costs, Strong Makine Tumble Shot Blasting Machines are the right investment for you.
Tumble Shot Blasting Machines Technical Specifications
| DESCRIPTION | SYMBOL | LTK-100 | LTK-300 |
|---|---|---|---|
| Drum capacity | kg. | 100 | 300 |
| Max weight of parts | kg. | 4 | 8 |
| Diameter of drum | Ø mm. | 550 | 700 |
| Length of drum | mm. | 600 | 800 |
| Turbine Diameter / Number Of Pallets | Ø mm. | 320 – 6 | 320 – 6 |
| Number of Turbines | Adet / Pieces | 1 | 1 |
| Turbine Motor / Rotation | Kw-d/dk-rpm | 5.5 / 3000 | 7,5 / 3000 |
| Fan Air Flow | m³/h | 750 | 2200 |
| Turbine’s Granule Flow | kg/dk-kg/min | 100 | 130 |
| Drum turning Motor | Kw-d/dk | 1.1 / 1500 | 1.1 / 3000 |
| Elevator motor | Kw-d/dk | 1.1 / 1500 | 1.5 / 1500 |
| Filter capacity | m² / type | 22 / Cartridge | 18 / Bag |
| Fan Power | Kw-d/dk | 1.1 / 3000 | 1.5 / 3000 |
| Width of the Machine | mm (+500) | 2200 | 5000 |
| Depth of the Machine | mm (+500) | 2500 | 2850 |
| Height of the Machine | mm (+500) | 3000 | 3750 |
| Total Electric Power | Kw | 10 |
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